3-inch water-cooled mixing mill Laboratory two-roll mixing mill

The 3-inch water-cooled mixing mill is a small, efficient rubber and plastic mixing equipment, mainly used for plasticating, mixing, grinding and other processes of plastic and rubber materials. Due to its compact design, it is suitable for use in small and medium-sized enterprises and laboratories. 3 inches refers to the roller diameter of the mixing mill. Usually, this equipment has a water cooling function to adjust the temperature of the roller to optimize the mixing effect of the material. The water cooling system can help effectively reduce the roller temperature, avoid material degradation due to overheating, and ensure product quality.

The 3-inch water-cooled open mill consists of two parallel rollers, which mix and plasticize rubber, plastic particles or other chemical materials through high-speed rotating rollers. The equipment is equipped with a water cooling system to accurately control the roller temperature to prevent material performance degradation due to overheating. It is suitable for small and medium-scale production, especially for high-precision and high-quality material processing.

Main features

Roller diameter: 3 inches

1. Compact design: 3-inch rollers are suitable for handling smaller batches of materials and are often used for laboratory-scale development and small production lines.

2. Adaptable: Suitable for mixing a variety of materials such as plastics, rubber, chemical raw materials, and medicines, and can meet different processing needs.

Water cooling system

1. Temperature control: The water cooling system inside and outside the roller can stably control the temperature of the roller to prevent overheating and degradation of the material during mixing at high temperatures.

2. Optimize mixing effect: The water cooling system helps maintain the uniformity of the material and prevents uneven materials or excessive viscosity caused by uneven temperatures.

3. Energy saving and environmental protection: The water cooling system is more efficient than traditional air cooling methods and can effectively reduce energy consumption and costs.

High-precision mixing

1. Efficient mixing: The materials are mixed and plasticized by two high-speed rotating rollers to ensure uniform distribution of the materials.

2. Adjustable roller gap: The gap between the rollers can be adjusted according to the characteristics of different materials to control the processing effect of the materials.

Automation and safety design

1. Automation control system: The equipment is equipped with a touch screen PLC control system, which is easy to operate and can monitor the production status in real time and adjust parameters such as speed and temperature.

2. Safety protection: The open mill is equipped with an overload protection device to prevent the equipment from malfunctioning due to overload operation, while ensuring the safety of the operator.

Compact and space-saving

1. Small design: The overall design of the equipment is compact and occupies a small space, which is very suitable for use in laboratories, R&D and small batch production.

2. Flexible mobility: Due to its small size, it is easy to move and deploy between different production lines or work areas.

Working Principle

• Raw material feeding: Feed the raw materials (such as rubber particles, plastic particles or chemical raw materials) into the feed port of the open mill.

• Mixing process: The rollers plasticize and mix the materials during rotation. The gap and speed of the rollers are controlled to ensure uniform mixing of the materials.

• Water cooling: The roller temperature is controlled in real time through the water cooling system inside and outside the rollers to prevent the degradation or unstable performance of the materials due to overheating.

• Discharging: After mixing, the materials are discharged through the gap between the rollers or the discharging device, and the materials are usually cut into the required size by the cutting device.

• Adjustment and control: The operator adjusts the temperature, speed, gap and other parameters of the rollers through the PLC control panel to ensure stable and efficient production.

* All our products can be customized according to drawings and requirements. Contact our engineers now to find out the most suitable and cost-effective solution!

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